27. Identify and Manage Internal Material Flows in Production

Optimize Bulk Material Handling for Greater Accuracy & Efficiency

Many companies prioritize external material flow tracking due to regulatory requirements, but internal material flows within production—such as bulk material handling, work-in-progress (WIP), and raw material usage—often receive less attention.

• Track bulk material movements with precision
• Automate inventory balance updates
• Eliminate manual calculations and Excel-based tracking

By integrating internal material flow tracking, companies can improve accuracy, reduce waste, and enhance production control, leading to higher efficiency and better decision-making.

Learn more: Take Control of Inventory and Say Goodbye to Excel Sheets

Key Questions to Assess Readiness for Internal Material Flow Management

To ensure an effective material flow tracking strategy, consider the following:

• What internal material flows exist within your production process, and how are they currently tracked?
• Are there inefficiencies in bulk material handling or WIP tracking?
• What tools or systems are used for inventory and material flow management? Are they integrated with production?
• How often do manual adjustments or Excel-based calculations impact inventory accuracy?
• What effect does inaccurate or delayed material flow data have on production efficiency and planning?
• Are there specific production areas (e.g., sorting, mixing) that could benefit most from automated tracking?
• How will integrating internal material flow tracking improve production visibility and control?

By answering these questions, businesses can develop a streamlined material management strategy that enhances efficiency across production.

Benefits of Identifying and Managing Internal Material Flows

1. Improved Inventory Accuracy

• Automated inventory updates eliminate human errors
• Reduces the need for manual corrections and stock adjustments

2. Streamlined Bulk Material Handling & Product Mixing

• Enables real-time sorting, batching, and tracking of materials
• Ensures seamless inventory updates during production

3. Enhanced Production Visibility

• Provides an up-to-date overview of all material movements
• Supports real-time decision-making for production planning

4. Increased Operational Efficiency

• Identifies and removes bottlenecks in material handling workflows
• Reduces downtime caused by mismanaged inventory data

5. Reduced Material Waste & Improved Sustainability

• Tracks usage, losses, and reusability of raw materials
• Helps meet sustainability and cost-saving goals

6. Scalability for Business Growth

• Accommodates increased production volumes or new product lines
• Ensures long-term operational flexibility for expanding businesses

How mScales Optimizes Internal Material Flow Management

The mScales digital weighing platform provides an automated, real-time solution for tracking, sorting, and managing internal material flows with precision.

With mScales, businesses can:

• Monitor bulk material handling and WIP movement in real-time
• Seamlessly integrate material flow data with ERP and production systems
• Automate inventory updates without manual calculations
• Ensure compliance with traceability and production reporting requirements
• Reduce material waste and optimize production efficiency

By implementing mScales, companies gain full control over their production material flows, leading to improved accuracy, better resource allocation, and higher productivity.

You might also be interested in: Best Practices For Designing And Implementing Weight-Based Material Flows

Start Optimizing Internal Material Flows for Better Production Efficiency!

If you're ready to eliminate inefficiencies, enhance production visibility, and automate inventory updates, now is the time to integrate digital material flow management.

Book a consultation with an expert: